Found: 280zx 5-speed..close ratio!

Since last post I’ve been scouring Craigslist like a fiend (my wife knows). And to everyone else who may not know, it’s part of my morning routine: CL > search ‘datsun’, search ‘240z’, search ‘mgb gt’, search ‘alfa 2000’.

So after doing a search on 280zx, I was able to find a gentleman named Randy who only lives a few blocks away, parting out his 1983 280zx! yes! 1983! close ratio! Close ratio? what’s that? Before we get into the technical nitty-gritty, let’s wrap up the craigslist story with 1) I pinged Randy within 6hrs of his post, 2) he’s got a super clean 1983 Nissan / Datsun 280zx he’s parting out if you want something (sans engine [that’s his], and transmission [that’s mine!]). More on Randy and his exciting 280zx project in the next posting…

“Close ratio”
The 280z’s L28 engine is just too powerful to be held back by exceedingly high RPMs on the highway, governed by a 4-speed. In late ’77, Datsun outfitted the manuals with a 5-speed transmission that would ease the cruising speed woes. Here’s a great table from the guys over at datsunzgarage.com:

Let’s note a few things:
1) The first 5-speed, marked here as “280a” (1977-1980) was geared just like their 4-speed, but with a tall 5th at the end.
2) In 1981, they used a new 5-speed, with ratios different in the 1st, 2nd and 5th gears. This version is often referred to as the “close ratio” 5-speed.
3) Check out the “BW T5” (Borg-Warner) and it’s 1st and 5th ratios. A nice small 1st to rocket it off the line, and a nice tall 5th to safe gas on cruising speed.

Luckily for me, I picked up a 1983, and i think it’ll be just dandy!

Bearings in the tranny go grrr grr grrrrrr

Ever since Don (of south san jose’s Don’s Datsun & Nissan specialists) mentioned to have my transmission checked, it’s been “grr-ing” like a mofo. Well not right away, just gradually getting worse and worse. Yep, clutch in, it’s all quiet on the 4-gear front. Clutch out, I can hear the gears turning ’round.. like rounding themselves out. Consistent grr-ing…. grrrrrrRRRrrrrRRRRrrrrr-type.

Fearing the worse, and checking the cheaper fixes first, I do a transmission oil change on the 280z. There’s a 18mm square screw that’ll allow you to fill the transmission from the side, and a drain plug on the bottom that can be opened with a 1/2″ driver. REMEMBER: make sure you can open the fill plug first. MAKE SURE YOU CAN OPEN THE FILL PLUG FIRST. Why? Because these have a tendency to be very very hard to break free, and once you have all that oil out, how you suppose to get it back in if you can’t get the fill plug off? :]

Well, I couldn’t get the fill plug off. So I drained it anyways. Why? because in a pinch, you can fill via the reverse light switch which is also on the same side as the fill plug. So I did.

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Upon draining the 280’z transmission oil, guess what I found?! bits and pieces of metal! not like small metal shaving that are typical of manual transmissions (from accidental grinding gears), but full on, well designed, shaped pieces of something. I also noticed the transmission drain plug was magnetic (ah! that’s why they’re magnetic), so it must mean that the fluid was changed somewhat recently (clarity of the liquid supports this).

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After browsing ClassicZCar.com for some answers, and studying up on my 5-speed options, I fell upon this picture…hey! those are the pieces!

doh – bearings…

Well, what can we do now. Just fill’er up and figure it out. Pumped in about 1 quart of 75W90 Lucas gear oil into the transmission case, which is just about what the case can hold given that I was filling into the 280z’s reverse light switch instead of the fill plug which is a touch higher.

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Luckily I took my wife out tonight. She instantly made a comment, “what’s that noise? is that good? is it safe to drive in here?” To which i replied, “so i’m thinking of replacing the transmission”…

“how much?”
“about a $1000 with labor..”
“okay […] can you just change the engine?”
“well, there was this one RB swap…i’ve been eyeing…”

hahahahaha she green lit an engine swap.. but I’ll have to sleep on it. sniff, then i’ll have to hang out at HybridZ instead of ClassicZCar :[ hahaha

sigh.. wait, why am I laughing? I have to fix my tranny… grrr 😦

 

 

PS – amazing what you’ll discover hanging out under the Z…

Reverse lights weren’t working, not because bulbs were out, but because the contacts weren’t attached to the reverse switch .

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Also.. why is one of the alternator bolts missing?

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