Smog-xperiment

Oy.

280z still didn’t pass. But got some useful data.

From the previous post, I installed a new catalytic converter, popped in new spark plugs, and re-filled an empty tank with 87 octane. Here are the old / new numbers:

CO% Levels   1st Try   2nd Try  
Speed MAX AVE MEAS MEAS
15 MPH 1.36 0.17 2.03 1.73
25 MPH 1.16 0.15 2.66  n/a

1st Try: Catalytic converter was supposedly original, but no numbers when inspected. Bosch Platinum Plus spark plugs had heavy carbon buildup. Ran 91 octane gas.

2nd Try: New Magnaflow catalytic converter, NGK spark plugs and 87 octane gas.

Thankfully Nguyen from Smog Tech did a quick CO% test just to see where we’re at. It ran steadily at 1.73% CO, just 0.37% more than MAX. Okay, time to adjust the 280z’s AFM (Air Flow Meter) to run a bit more lean air/fuel mixture.

3rd times a charm, right?… right?

New cat, ready to pounce (smog)!

Roar! yeah, you know it. Barreled into San Jose Mufflers (i like local) just off 24th street ready to meet Acardio.

I talked to Acardio a few days back looking for a catalytic converter to replace the non-CA legal one I have on now (read the beginning of the smog story). Hopefully with a fresh cat, we can tear up that smog test like cheese-less mouse it is (California, i love your shores, but not your government).

Over the phone, Acardio said he’d have it done in an hour and i could wait. He had that old street cat cut, dumped, and the new Magnaflow lion welded in like 10mins.. no really, more like 8.

He was so fast, I only got two pics shot before he said ‘take it ah waaaay’. Damn.. do you mind, um, could you just stand and pretend while i take some pictures for my blog?

Daily Datsun at San Jose Mufflers

GT40 bodykit on Fiero at San Jose Mufflers - Daily Datsun

nope, a Fiero with GT40 body kit

Daily Datsun at San Jose Mufflers

Took him longer to lift the thing than cut / weld a new cat on.

Daily Datsun at San Jose Mufflers

Daily Datsun at San Jose Mufflers

Daily Datsun at San Jose Mufflers

Wow, never seen the under side so well! It’s clear i need one of these lifts…

Daily Datsun at San Jose Mufflers

Daily Datsun at San Jose Mufflers

Shoot! got a call, and couldn’t get a pic of the welding! Oh well, regardless, i feel like…
Let’s go get that smog test.

Best spark plugs for a Datsun 280z

What ARE the best spark plugs for the Datsun 280z?

ClassicZCars forum, Haynes service manual, and many others swear by only one: NGK’s copper core spark plug.

During this smog-crisis I’m having, I did a switch up to help pass smog (more on that later), and after a bit of research,  sometimes the plain, simple and cheap solutions work best. This is certainly the case.

The best spark plugs I’ve experienced for a 280z are the NGK 7734 (BR5ES) or the  NGK 7634 (BR5ES-11).

Daily-Datsun-Sparkplugs (3)

 

But why? Why not platinum? iridium? Hell, if kryptonian-nuclear-nitrous-laced-ium spark plug was real and can wallup Superman, I’d think it would have been the best for that straight L6 engine, right? Nope. Save the precious metals for wedding rings. Platinum et al. may fire hotter, but you’ll notice right away that the contact point is much much smaller. Our 70’s era engines aren’t perfect, so there’s certainly going to be carbon build up over time – so less surface area, easier for carbon to build up and over.

Stats:

NGK BR5ES (7734) / BR5ES-11 (7634)
B – Thread Size / Hex Size: 14 mm / 13/16″ (20.8 mm)
R – Resistor
Heat Rating Numbers : 5
ES – Firing End Construction: Standard 3/4″ Thread Reach (2.5 mm) Center Electrode
11 – Spark GAP: 1.1 mm (.044″)

The Nissan / Datsun factory service manual says the spark gap should be between .039″ – .043″ (.028″ – .031″ for Canada). So though they’re somewhat pre-gapped at the factory, you should still buy a gap gauge to measure and adjust, checking for variability.

 

Here’s what the plugs looked like, taking them out of the 280z after 2 years…

Daily-Datsun-Sparkplugs (1)

Ooo not good. So I replaced each one, and let her rip.

Woohoo! More power, instantly. From the moment I pressed the throttle (and i’m usually kind of a turtle), I notice the difference right away!

I’ll definitely be monitoring the spark plugs more closely, and be adding it to a biennial or yearly maintenance routine since the NGK 7734 (BR5ES) or NGK 7634 (BR5ES-11) are cheap enough.

Now on to that cat…

Smog saga…

Sigh – “if it ain’t one thing, it’s another…”

Heard that before? We’ll let’s take this journey of the Smog Saga story together.

Last post was about having to get the Datsun 280z smogged because it’s a 1977 (and in CA, cars 1975 and prior are smog exempt!). Lo and behold the San Jose’s Smog Tech Test Only station was finally open. I was hoping Zac, the last technician who helped me out, would’ve been there, but I guess he’s gone. So, Nguyen (first name) help me out and put the Z on the machine.

Vvrrroom… vrroom.. [small chat].. i’m nervously looking at the digital gauge nearly falling out of the green passing zone. He pokes / prods.. gets under the car.

“You don’t have a legal cat”, he says.

Doh. Seriously. So i guess i know what a bagel and oj got me last time.

He mentions that CA gov passed a law recently about catalytic converters needing a special number. I quickly clamor, “But but mine’s a ’77 and they probably didn’t have numbers back then. I swear it’s all original!”. Nope, no go. Not only that, I failed out of CO spec on the actual smog test. Not by much, but still beyond the max % allowed:

CO% levels
15mph – MAX: 1.36; AVE: 0.17; MEAS: 2.03
25mph – MAX: 1.16; AVE: 0.15; MEAS: 2.66

*AVE = Average Emissions for Passing Vehicles

So as you can see, I’m just out of the range of passing 😦 Some google searching shows this is related to a few things, but probably due to running too rich (too much fuel in the mix). After a post on ClassicZCars.com forums, rcb280z pm’d me and we had a good chat about bringing those CO% levels down. His suggestion was to also check out the spark plugs for excess carbon (ah!). He swears by NGK, and lo-and-behold, most Z drivers do!

Time to get that 280z catalytic converter changed, new spark plugs, 87 gas, and head over to Smog Tech!

oh yeah.. if it ain’t one thing..it’s:

Daily-Datsun-broken-alternator-bracket
a broken alternator bracket (that’s why my car’s been squeaking!) and…

Daily-Datsun-cracked-EGR-tube
cracked EGR tube! oy…

i need a beer.

240z on BAT

Yesterday morning greeted us with a smile: there was a 240z on Bring-a-trailer!

This silver 240z is currently for sale in VA, and a shining example of a modernized 240z. Just check out the pics on the original post from VADriven. This Datsun 240z is super clean clean clean, and neatly done (check the underside pic and the near perfect gap lines). It’s got the usual goodies: 5-speed, fender mirrors, strut tower bar, new bushings and BRE styled front air dam; plus some additional stuff that you don’t see everyday (carbon fiber tail light bezel / wing, tons of new gauges, and push button start). You can certainly get a LOT of ideas when scoping out other’s visions of their rides.

Daily-Datsun-VADriven-240z-1

Daily-Datsun-VADriven-240z-3  Daily-Datsun-VADriven-240z-2 Daily-Datsun-VADriven-240z-6 Daily-Datsun-VADriven-240z-5 Daily-Datsun-VADriven-240z-4

 

Still available for sale @ $14,000.

Source: Bring-a-trailerVADriven

4-speed or 5?

Ah yes! we’re talking transmissions today.

The Datsun 280z came with two manual transmission options in it’s lifetime: the 4-speed and the 5-speed (for which the car is also badged noting the upgrade). And after driving the 4-geared ’77 280z for nearly two years, I’m kinda at that point: I want more gears! :]

But wanting is often different from needing, and we just need to build a case to bridge the two. Call it, justification through research – let’s do it.

Here are the gear ratios for Datsun / Nissan transmissions at the time*:

’74-’78 280z 4-speed:
1st…. 3.321
2nd… 2.077
3rd…. 1.308
4th…. 1.000

’77-’78 280z and first year ’79 280zx 5 speed:
1st…. 3.321
2nd… 2.077
3rd…. 1.308
4th…. 1.000
5th…. 0.864 (13.6%)

’80 280zx 5 speed:
1st…. 3.062
2nd… 1.858
3rd…. 1.308
4th…. 1.000
5th…. 0.773 (22.7%)

’81-’83 280zx non turbo 5 speed:
1st…. 3.062
2nd… 1.858
3rd…. 1.308
4th…. 1.000
5th…. 0.745 (25.5%)

As you can see the ratio drastically changes in the ’80 280zx 5-speed when going from 1st to 2nd. Additionally, the ratio of the 5th gear gradually moves further from 4th’s 1.0 ratio as the years go on (differences noted by percentage changes).

With regards to the first difference mentioned, the change to 2nd gear really depends on driving style and fuel economy needs. A taller ratio in 2nd (closer to 1.000), will require more power, higher RPM, and thus more fuel. Gears 3 and 4 are ok because we’ll be moving quite a bit at those gears, but 2nd is tricky. Spend more time in first, or bang through gears?

For me, I actually spend a lot of time in 2nd. I usually take back roads for my commute, and time out traffic lights so i’m rolling into the green. So it’s natural to use 2nd to get the rolling 280z moving again (deeper than that, I’m terribly used to 2nd because i swear we used to have to start my brother’s 510 in 2nd gear – 1st was kind of wonky…though he says it was never that way hahaha).

So just by looking at the gearing, we can see with the early Datsun 5-speeds we’ll get better proportioned low-end, but not as tall on the top-end. Now that we’ve decided on a 5-speed…what are our 6-speed options? :]

Data specs from Ratsun post, DatzenMike, 09 July 2012.

What’s the best shade?

Aaahhh I clearly remember this time last year I swore to get that air conditioning fixed…

Anyways, like all non-working AC cars, you gotta find that sweet shade in the summertime. I have to admit, i’m getting pretty good about it. You at least have to crack the windows open a bit, get that sun shade out (maybe even a window shade or two), and if you can, find that ultimate shaded spot.

But not all shades are created equal, I’m afraid! No no no, NEVER park directly under a tree if you can avoid it. Summer is in full swing, berries and fruit is in full bloom, and the birds.. those terribly messy birds… are calling a picnic. Sometimes I even check the trees when parked just to make sure – but somehow they know. They know you’ve just washed your car. They know you’ll be gone long enough for them to call all their bird buddies. Crack open cans of berry juice, and let all bowel hell break loose. And as they’re slumbering away in the cool shady tree, all they can dream in their bitty birdy minds: “oh yeah, we done good. We done real good”.

Baked berry juice: a real b*tch.

No that’s not high-quality paint flecks; that’s berry stains…after a wash and scrub. Image the whole car, littered.

Daily-Datsun-summer-berry-juice

 

Oh, so the best shade to park your car under is the shade that’s off to the side of the tree! (ding ding ding). Yep, that means avoid parking outside around noon when the sun is high. Or spray a tree with a few rounds of buck shot before hand…

Shift knob repair

Pretty much since day 1 (Oct of 2011), the shift knob of the 280z has been loose…and eventually flat out threaded.

On a occasion, I’d be in the zone (or maybe secretly racing the car next to me), and in a shifting fury find the shift knob flung off, bouncing around the cabin. sigh!

There are plenty of OEM retro looking Z shift knobs from Motorsport Auto, and a more after market junk you can fill it’s trunk with – so the choice is yours. However, in true Daily Datsun mentality, ‘why replace when you can refurbish’. And of course i wouldn’t mind using the same since it came with the car – call it owner’s nostalgia. :]

With help from my brother Kris, we were able to do just that.

Since the threads of the shift knob were all threaded and gone, it made cleaning out easy. He used a spare stock rod of some hard plastic, hammer-press fit it into the existing hole, and threaded it with a M8x1.25 tap. Add washer with nut, and we’re good to go!

Check it out – brand new again. Shift on!

IMG_4956